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  • KC Printing Machine (Group) Limited

  •  [Guangdong,China]
  • Business Type:Manufacturer , Trade Company
  • Main Markets: Worldwide , Africa , Americas , Asia , Caribbean , East Europe , Europe , Middle East , North Europe , Oceania , Other Markets , West Europe
  • Exporter:81% - 90%
  • Certs:CE, ISO9001
KC Printing Machine (Group) Limited

KC Printing Machine (Group) Limited

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Silk print

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1. Screen degreasing


All the screen, whether it is new or used stencil should be degreased. This is to produce high-quality halftone indispensable step. In addition to the synthetic mesh, it must also play rough, to enhance the network version of the resistance to mechanical abrasion.

2. The photosensitive paste sensitized

Direct sensitive adhesive is usually equipped with a diazo sensitizer or sensitizers behalf of pulp. That is, before using a photosensitive paste, evenly mixed sensitizer to photosensitive paste in order to activate sensitized photosensitive paste.


3. Coating
The so-called squeegee is to use photosensitive paste layer sealed to the screen, but also the thread tightly sealed. Squeegee should be done in a slow, strong and uniform. Factors affecting the network version of the production effects are: screen mesh count, thread diameter, screen colors, screen tension and clean is clean, the thickness of the photosensitive paste curing degree and temperature, sizing knife, and scrape the pulp angle, speed and so on.
Squeegee There are three ways:
1) First printing surface layer of screen scraping, and then in the network version of the plastic surface scratch on the floor. Final drying. From the printing results, the photosensitive layer on the thin scraping, screen thickness small halftone ink storage capacity will be less.
2) In the first screen printing surface scratch or two, and then squeegee the surface scratch 1-5 down, every scratch it, turn 180 degrees Mobility version, then flat, dry, print side down. Such produce halftone and ink slightly larger reserves.
3) On the basis of the second method, that is, after drying, then a layer, and then dried in the Web version of the printed surface scratch, so produced halftone thicker, larger reserves ink, the printing pattern trimming tension high.
4. Drying
In order to improve the clarity of pattern and paste in the photosensitive ensure uniform distribution of the screen surface, the drying process should ensure that no dust pollution around, and should be operated in a dark room or yellow light. When placed in the frame, print side down, to keep the screen horizontally. Although in the case of a dust-free drying fan is available, but in order to speed up the drying speed, drying box can be used (Note: The maximum temperature should not exceed 40 ℃).
Since the wet surface will affect photosensitive paste sensitive to light, it must be done thoroughly dried scratch coating layer before exposure. Without completely dry conditions, there will be underexposed.
Drying Instructions:
When using a third method of scratching, each painted a must do on a fully dried coating, otherwise moisture will sandwiched between the photosensitive layer.
If possible, keep the indoor temperature constant. If the indoor humidity, to extend the exposure time, especially in the summer, if not lower humidity means, should pay special attention to this point. In fact, the cost of installation means lower humidity is not too high.
Often using the dryer (maximum temperature of 40 ℃) in the industry, especially in the more humid environment. But you must know, since the heating network will block the expansion of chromatic inconvenience that it is difficult to achieve accurate color. Therefore, to ensure accurate color, all screen and screen frame to be dried in the same environment. And prior to exposure, they should be allowed to return to room temperature.
The operating environment, we should try the exposure, dry place with the screen frame production, cleaning the place apart, as in the production of wire mesh and wash areas more humid.
5. UV Exposure
Exposure operation belong to one of several important steps to master good or bad related to exposure pattern fineness, pattern edge sharpness and wear resistance pattern. In order to ensure good exposure effect, perform the following three steps: a rough calculation of the exposure time, the exposure test trials were distributed and were compared with a screen printed pattern and negatives.
Rough calculation of the exposure time
There are many factors that determine the length of time of exposure, according to the actual situation, calculate the printing method suited to their own environment and exposure time.
View basic exposure schedule, mainly to see the light source and the photosensitive paste scratch coating method used.
It lists the factors that influence the exposure (such as dyeing mesh, humidity, etc.) each factor has an impact factor (commonly known as "exposure factor"). For example, if you use multifilament polyester mesh, the exposure factor of 1.3-1.5.
The exposure time base multiplied by the exposure factor, draw a rough exposure time.
Exposure time base X = rough exposure time exposure factor
Screen preparation exposure guidelines:
Metal wire cloth and wire mesh shading dye is strong, therefore, the required exposure time is longer. Coarse mesh fine screen exposure time is longer than desired.
In order to ensure clarity of the halftone pattern and jagged teeth and bite phenomenon, let screen is in a good vacuum, in order to ensure full contact with the photosensitive layer backsheet, and should be remembered for the exposure time to stain the screen correspondingly longer.
Using tunable light source (finger position is adjustable), in order to ensure a uniform screen exposure and reduce tooth biting phenomenon, the best distance is 1.5 times the diagonal pattern of the sun or 1.5 degrees screen diagonal length.
Underexposed, often brings the halftone can not be reused or with trachoma and serrated. When rinsing, if the network version of the squeegee surface sticky and soft feel, indicating that the screen is underexposed, that there is not enough light reaches the squeegee side of the photosensitive layer so that the photosensitive layer can easily be washed away. Meanwhile, the lack of exposure, the photosensitive layer of the photosensitive layer even softer easily be washed away. So that the screen is not resistant to mechanical abrasion and solvent resistance is poor.
Sometimes, there are some underexposed stencil can be taken remedial measures. The methods are: Gently rinse off screen, the photosensitive layer of softer wash, wipe with a white paper and then drying the screen, the last exposure.
Note that you must let squeegee facing toward the light source.

Rubber-squeegee02

How to choose Rubber Squeegee?


In the screen printing process, the squeegee by embossing mesh to the substrate surface, so that the transfer of the ink through the mesh to the product surface to achieve printing, and it is the source of the printing pressure.


  • Cross-sectional shape of the squeegee:


Rectangular cross-section:
Rectangular squeegee suitable for most occasions flat-screen printing, silk screen decoration paper, UV Spot coating, multi-color screen printing, overprint screen printing. Monochrome and multicolor overprint of plastic products.
Triangular cross-section
Triangular section squeegee suitable hollow plastic container, hard and soft circular, elliptical blow paper products, the smooth surface of the textile printing; partial glass PAPER silk screen cylinder metal products, glass, paper products, ordinary CD silk screen of the disc.
Wedge-shaped cross-section
The wedge-shaped cross-section for high precision outlets and extra-fine lines of fine print, low viscosity ink screen printing of fine lines, the fine dot silk screen of the mirror glass, ceramic fine after firing device, CD-ROM, silk screen outlets.
Spherical-section
Suitable for thick film coating, printing base, the fine tone prepress cover printing, UV Spot UV screen printing, rough surface screen printing, silk screen painting wood products, the sandblasting plastic products surface field printing, eye-catching LOGO prominent silk screen .


  • Squeegee hardness:

Squeegee is usually 65 degrees, 75 degrees, 85 degrees three.

65 degrees squeegee:
Suitable for large area thick layer of coating, screen printing, suitable flatness of glass, ceramics, wood products, screen printing, large iron products screen printing. Ink through a large amount of ink thickness. Some bending products such as satellite antenna, bottle screen printing;

75 degrees squeegee:
Suitable for paper, film, and all kinds of plastic products, monochrome, multicolor screen printing, textile screen printing, silk screen of most construction materials, large billboards screen printing

85 degrees squeegee
Demanding products suitable for precision circuit boards, thick film circuit, soft film circuit panel, high-precision dot silk screen, flat-screen high smooth flat products, antique oil painting products, LCD panels, screen printing of various types of functional slurry.

Mixed hardness
Has a solid supporting body with the printing process, the hardness can be varied. Screen printing machine suitable for high-speed screen printing machines, high-precision control, high-precision UV screen printing with offset printing of fine lines decoration.


Screen printing machine Knowleage


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Screen printer machine

Used in printing flat, oval, and standard round products. It is consist of working table, screen frame combination, ink Squeegee system, operation controlling system and machine body.


l STRUCTURE


Screen printer has a more simple structure:
1) Working table: Install fixture and substrates. There are five kinds of working table: Flat, round, oval, T model, vacuum. T model working table and vacuum working table keep stillness when printing; other kinds of working table can move up and down when printing, In order to improve production efficency , conveyer working table installed on flat screen printer.this kind of screen printer is suitable printing small dimension objects.
2) Screen frame combination: Install screen plate and store ink.When printing flat products, frame keep stillness; when printing cylinder, screen frame move from left to right.
3) Squeegee nip combination: Install rubber squeegee and supply ink for coating on the surface of silk. Rubber blade move up-and-down, meantime ink floor move with opposition direction. When printing flat products, squeegee nip combination move left to right, when printing cylinder products, they keep stillness. Squeegee rubber finish printing and ink floor finish coating.

4) Operation controlling system : Most of screen printer controlled by micro-computer built in to make machine stability and easy to operate. When testing, only press simple action key and when starting automatic key to begin printing will be helpful to operate screen printer.


l MAINLY FACTOR

1) Screen plate:
Making screen plate through three kinds of way: emulsion, direct film, indirect film. Different substrates need different technology parameter such as: silk tension, count, thickness of emulsion. Water base and solvent base emulsion coated according to different products.
2) Screen ink:
Choosing solvent screen ink, UV ink and function plasma according to printing request. Ink must be test before printing.
3) Rubber squeegee:
Ink pressed to deposit onto the products by rubber squeegee. Rectangle squeegee is for flat substrate and triangle squeegee is for cylinder substrate. Harder squeegee get more precision printing result than softer squeegee.
4) Fixture:

It is important to make fixture according to products. Regular products need the fixture made by lathe or CNC. Complex products need the fixture made by polyester resin. Round products need same diameter transmission gear with product diameter.


l SORTS
1 Manual controlling, compression air controlling screen printer, Plastics bottle multicolor cylinder screen printer, Round screen printer, oval screen printer, T model screen printer, vacuum table screen printersingle-piece screen printer, electron controlling, to be sorted according to action supply. Most of screen printer in china market is controlled by compression air.
2. One colour, two colours, screen printer to be sorted according to max printing colour numbers. One colour screen printer print one colour one time; two colours pad printer print two colours in one product one time. One colour screen printer is simpler, but multicolor screen printer has more complex structure and volume. widely use in printing cosmetic and other industry package.
3. to be sorted according to different working table installed. Round working table screen printer print round products; oval working table one print oval bottle; T model screen printer print rigid flat products and vacuum table screen printer print paper and soft film products.

4. Different feed transmission way sort screen printer as and web-roller screen printer. Most of screen printer is single-piece screen printer.


Samples of screen printing machine

writband02


Textiles are the main source of human clothing, mainly including various pure cotton products and chemical fiber materials. In addition to thermal transfer printing, textiles can also use silk screen printing. The silk screen printing process is different from the silk screen printing process of other printing substrates.
Because textiles touch the human body, they are soft, smooth and breathable. The screen printing machine used is generally a rotary screen printing machine, and the workbench is a platform made of aluminum or wood. In order to ensure the flatness of the textile during printing, The workbench will be coated with a layer of platen glue, which is an adhesive that fixes the textile in a specific position. In multi-color printing, the textile will remain on the platform without any movement.
The ink on textiles is also different from the ink on other plastics. It is generally a variety of solvent-based or water-based glue plus toner. Pyroset inks can also be used. Since these inks cannot damage the human body, the environmental protection requirements are higher. Whether it is mucilage or thermosetting ink, its drying needs to be dried to remove moisture. Therefore, the screen printing machine itself should be used together with a swing oven and a tunnel drying oven.
The silk screen printing process has a very rich expressive force, and the texture of its lines and patterns often dwarfs thermal transfer printing and inkjet printing. However, the silk screen printing process is cumbersome and complicated, and the process line is long, which often discourages investors. cannibalize.


024

The most suitable printing method for cylindrical products is silk screen printing, because the screen printing machine can easily convert the rotating motion of the cylinder into the plane motion of the screen plate. When the rotation of the cylinder and the movement of the screen plate become precise linear contact, The pattern on the screen will be accurately transferred to the surface of the cylinder. Cylindrical products occupy a dominant position in people's daily life, cosmetic bottles, various liquid containers, cups, some toys, gifts, decorations, handicrafts, lamps, water pipes, fishing gear, etc., in the industrial field, more cylindrical products The list goes on and on, car filters, electronic cigarettes, metal heating tubes, capacitors, fire fighting equipment, liquefied gas tanks, fire extinguishers, etc.
Theoretically, all cylindrical products can be printed with a screen printing machine. Consider the following issues when printing these products:
1) What kind of ink is used, is it UV ink or solvent ink?
2) Use a semi-automatic screen printing machine or a fully automatic screen printing machine?
3) What kind of feeding method should be considered when using a fully automatic screen printing machine?
4) How to realize color printing?
There are many types of cylindrical products, but as far as specific products are concerned, it is necessary to carefully analyze the product's material, size, shape features, and printing requirements to prepare the necessary plan.

025

027

In the plastic packaging industry and cosmetic packaging industry, polyethylene and polypropylene materials are widely used due to their excellent processing ability and chemical corrosion resistance, which has also become a problem that the silk screen printing process must face.
The chemical resistance of polyolefin materials is a weak point for printing, which means that it will reduce the adhesion of ink. The current effective method is to use flame treatment, which can pour oxygen atoms on the surface of polyolefin materials 2. Weaken its non-polarity, thereby improving the adhesion of the ink
For the screen printing process, if the ink is selected correctly and the flame surface treatment is used, the adhesion of the ink will be significantly improved, which will increase the attractiveness of the product itself to users.
UV ink is especially commendable in terms of packaging in the cosmetics industry, because when you choose cosmetics, you are likely to be interested in the high gloss of the ink, mainly due to the gloss of the acrylic resin in the UV ink after curing. Now The use of ink in cosmetic packaging has increased to more than 85%.
Another remarkable feature of the ink is that it must be irradiated by UV lamps to dry, so it is basically in a flowing state on the screen, and the situation of blocking the screen will basically not happen. This is the convenience of the operation, so when With the silk screen printing process, a curing machine with a curved surface must be selected. A single flame processor, curved screen printing machine, and UV curing machine constitute a complete solution for UV curved screen printing, but due to the interruption of the process, it is difficult to increase the printing speed, and the constraints of each link also restrict the technical ability of the operator.
In recent years, the fully automatic hollow container bottle screen printing machine has been popular in the market. It integrates many processes such as automatic feeding, flame treatment, curved surface screen printing, UV curing and automatic unloading, etc., with fast speed, stability and few quality constraints. , has gradually seized the market occupied by semi-automatic printing, and has first been popularized in western developed countries and some large cosmetic factories.


011

029

The measuring tools used by students for reading are generally complete sets, including rulers, set squares, and protractors. Some users use pad printing to print them, but the precision is not high, so most of these products are still printed with screen printing machines.
The semi-automatic flat screen printing machine can print a single product, but because the whole set of measuring tools is supplied to the market and sold, most users will require the whole set to be printed at one time. Therefore, the special student measuring tool set screen printing machine has entered the market. Triangle, ruler, and protractor are fixed on the workbench with a complete set of fixtures for one printing. With the addition of automatic feeding device, static electricity removal device, silk screen printing device, robot arm, UV curing device and IR drying device, the automated production line can be completed in one step.
At present, most of the measuring tools used by students are made of PC or PMMA. The screen printing machine is also designed for these two materials. If the material is stainless steel or wood, the machine may need to be upgraded in details.

030

The pen is the most important stationery in daily life. Its preferred printing process is also silk screen printing, because its shape is firstly a cylinder or roughly a cylinder. Due to the huge amount of use, the semi-automatic surface screen printing machine can only meet the needs of small batches of users. For For large-volume market supply, a fully automatic screen printing machine must be used. Due to the small diameter of the pen holder, there are now specially designed fully automatic screen printing machines for pen holders on the market, which include a feeding trough, a transmission mechanism, a printing system and a drying system.
Pens are made of plastics, metals, wood products, pottery, etc. When considering the printing scheme, prepress treatment and drying methods should also be considered.
The structure of the pen should also be considered. Some pen holders may need direct silk screen printing, and some may need to be printed with a pen holder. Most pens need to be printed in one color, but how to deal with multi-color printing? As you may notice, pen holders are also a market that other printing processes are vying for, hot stamping, heat transfer, pad printing and inkjet printing.

031

The silk screen printing of balloons is quite special. It must first be blown into a certain size approximate sphere, and then screen printed on a special screen printing machine. The silk screen printing can be monochrome or multi-color.
Balloon screen printing is not a high-precision printing process. It is subject to the change of blown size, the elasticity of balloon printing, shaking, and the change of position when the screen and balloon are in contact.
The screen printing machines used in balloon printing are mainly monochrome balloon screen printing machines, turntable balloon screen printing machines, and in-line multi-color screen printing machines. Although these screen printing machines are powerful, they can only be used on certain parts of the balloon. print.

035

The most common printing method for webbing is silk screen printing, which has a higher market share than hot stamping and sublimation transfer printing, and it is also the first process used in the indirect hot stamping process.
Since most of the ribbons are narrow strips with different widths, in most cases, multiple strips can be printed on the screen printing machine at a time, and the production efficiency will be doubled. The current webbing screen printing machine has been standardized. It is a flat screen printing machine that uses a synchronous belt for transportation. The back end is connected to an IR tunnel furnace. The webbing belongs to various knitted fabrics, and UV ink is rarely used.
The special webbing screen printing machine can print monochrome to multi-color. Although the price is high, the precision is also high and the printing quality is good. Some users will add a feeding device and a winding device to print the webbing on the basis of the ordinary screen printing machine. The effect is Not bad.

034

033

In the fabric and cotton heat transfer process, heat transfer film is a very important consumable. The heat transfer film is the carrier for printing the transfer pattern on the PET or BOPP film. Pressing it on the clothes with a heat press machine will transfer it. Design, the production of thermal transfer film is mainly silk screen printing.
The silk screen printing of thermal transfer film is more complicated. First, choose the base film with peeling function, and then print the pattern on it with a screen printing machine, which can be monochrome or multi-color, and then cover the outline of the pattern with a layer of hot melt. glue. This process is initially aimed at cutting pieces, that is, printing one by one. The printing efficiency is very low. If the screen printing machine is combined with a robot, a drying oven, and even a powder spreader to form a production line, the production efficiency will be greatly improved. improve.
With the development of technology, the production of thermal transfer film has also begun to be rolled into rolls, that is, the entire roll of thermal transfer film is firstly printed, dried, powdered, and then cut.
Whether it is the production of cut thermal transfer film or the production of whole roll thermal transfer film, the process is more complicated, especially multi-color silk screen printing, which is difficult and the machine cost is also high, so inkjet printers are now used for production. The process of thermal transfer film has gradually entered the market and gradually occupied a dominant position.
This is another example of the silk screen market being cannibalized by the inkjet printing market.

036

037


How to choose screen printing ink?

ink

Screen printing is known as universal printing, it can print almost everything in the world. In fact, this is just an exaggeration. A big limitation of silk screen printing is that it has relatively large restrictions on the shape of the product. Silk screen printing is more suitable for flat surfaces, or parts of spherical and curved surfaces. In addition, silk screen printing is more suitable for cylinders. Body, cone, ellipsoid. Beyond these shapes of products, the limitations of silk screen printing are obvious.
There are many types of screen printing machines for flat printing, including semi-automatic, fully automatic, fixed table, sliding table and turntable table. The main feature of the flat screen printing machine is that the scraper moves left and right.
There are more types of curved surface printing machines, including semi-automatic curved surface printing machines, fully automatic curved surface printing machines, vertical rotary screen printing machines and horizontal rotary screen printing machines.
After you choose a suitable screen printing machine, the most important studio is to choose the ink suitable for your product material. There are many types of ink for silk screen printing, and almost all liquids with fluid properties can be used. From this point of view, screen printing has become a universal Printing is more suitable.

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